Advanced
Material
Joining

Our precision material joining capabilities leverage furnace brazing and vacuum brazing to facilitate innovative design and engineering that requires complex geometry, tight tolerances, and low cost.

Our brazing services are available via consignment or turnkey. We encourage you to choose the turnkey route because it lowers overall risk for you, ensures high quality, lowers your overhead and we are fully accountable.

14
Brazing
Furnaces

Furnace brazing provides the highest quality joints and is the only technique well adapted to intricate assemblies, ceramic-to-metal bonding, large/massive parts, or highly reactive materials because assemblies are heated uniformly and multiple joints are brazed simultaneously. We primarily supply services and products into high-vacuum or “clean” applications and DO NOT use any flux in our brazing processes.

Precision Brazing

• 10” to 48” Diameter
• Hydrogen Wet or Dry
• High Vacuum 10^-5 & 10^-6
• Inert Gas, Blends, Cascade Controllers

Vacuum Aluminum Brazing

• 2 PVT Vacuum Furnaces
• 28” x 28” x 28” Hot Zone
• 42” x 28” x 28” Hot Zone
• Temperature Profile Recording

14
Brazing
Furnaces

Furnace brazing provides the highest quality joints and is the only technique well adapted to intricate assemblies, ceramic-to-metal bonding, large/massive parts, or highly reactive materials because assemblies are heated uniformly and multiple joints are brazed simultaneously. We primarily supply services and products into high-vacuum or “clean” applications and DO NOT use any flux in our brazing processes.

Precision Brazing

• 10” to 48” Diameter
• Hydrogen Wet or Dry
• High Vacuum 10^-5 & 10^-6
• Inert Gas, Blends, Cascade Controllers

Vacuum Aluminum Brazing

• 2 PVT Vacuum Furnaces
• 28” x 28” x 28” Hot Zone
• 42” x 28” x 28” Hot Zone
• Temperature Profile Recording

Benefits of Brazing

Gain a Competitive Advantage

A new world of design possibilities opens up with precision brazing
Work with us to engineer complex designs never before thought possible; every day we help our customers understand joint design and how to engineer parts for the various brazing processes and requirements. We are open and collaborative to discuss your requirements, provide DFM (Design for Manufacturability) guidance and help you actualize a low-cost solution with high yield.

Engineers & Designers

• High-strength leak-free joints
• Complex Geometry is Easy
• Tight Tolerance Assemblies
• Bonding dissimilar materials
• Repeatability & Batch Processing
• Reduce thermal contact resistance
• Uniform Thermal Conductivity
• Negligible distortion or warpage
• Beautiful, clean and bright parts

Purchasing Managers

• Low-Cost Batch processing
• Short Lead Times
• Full TurnKey Capabilities
• Consignment Material
• ISO9001 Quality System
• ITAR Registered
• 4 hr RFQ Response times
• Quick & Easy Quote & Order
• Highest Quality in Industry

Quality Assurance

• Dedicated Closed-Loop CAR
• ECO Document Control System
• Formal DMR / RMA Process
• Incoming and Final Inspection
• Supplier Rating System
• Source Control of Raw Materials
• Batch / Lot-Control Traceability
• Lot Traceability & Serialization
• First Article Inspection Process

Common
Applications
Products
Use Cases

A full spectrum of brazing capabilities.

Heat sink and Electronics Cooling
Liquid Cold Plates
Flat Tube Heat Exchangers
Heat Pipes & Heater Tables
Vacuum Chambers (Semiconductor)
Electro-Static Chucks
Electric Vehicle (EV) Components
EV Battery Enclosures (ESS)
Aluminum Fin Heat Exchangers
Pressure Vessels
Subassembly Packaging of Sensors
Hydraulic flow boxes

Common
Applications
Products
Use Cases

A full spectrum of brazing capabilities.

Heat sink and Electronics Cooling
Liquid Cold Plates
Flat Tube Heat Exchangers
Heat Pipes & Heater Tables
Vacuum Chambers (Semiconductor)
Electro-Static Chucks
Electric Vehicle (EV) Components
EV Battery Enclosures (ESS)
Aluminum Fin Heat Exchangers
Pressure Vessels
Subassembly Packaging of Sensors
Hydraulic flow boxes

Brazing
Aluminum
Vacuum

Semiconductor LAM & AMAT Approved Supplier

LAM & AMAT Approved Supplier

We vacuum braze aluminum assemblies in high vacuum furnaces with the multi-zone controls required to accurately braze aluminum. Today Altair has innovated ways to braze Copper, Stainless Steel and other refractory metals to Aluminum while avoiding brittle intermetallic phases, leaving a strong and hermetic bond. We have also developed a braze technique for achieving a 360-degree thermal bond on a heating element surrounded by Aluminum.

Bakeout
For High
Vacuum

Sauder Bakeout Station

A pre-processing step for high vacuum applications. We continue to add core and complementary capabilities, like bakeout and have always been leaders and innovators in this regard.

• 6 Independent Cryogenic Ports
• Two Independent Bells
• x10-9 scale vacuum pressure
• Temp. > 600°C and > 1000°C
• Automated Controls
• Ultra High Vacuum
• Efficient Device Conditioning
• Flexible Configuration
• RGA Measurements

Diffusion
Bonding

Material Joining without the use of filler

High compression and temperatures cause Metal atoms to diffuse into the adjacent material for copper and titanium. This particular bonding process is commonly used on accelerators and mini-coolers where braze joints and braze fillets can shift the resonant frequency of a cavity or add a very thin thermal shunt layer which is avoided in diffusion bonding.

Precision
Welding

Includes Tig and Spot Welding

Precision welding rounds out our full spectrum of material joining capabilities to support our contract manufacturing and turnkey services. Welding is both an art and a science. We take pride in our beautiful and full penetration welds because they are a prime example of our commitment to quality and the highest standards of fabrication.

We weld Titanium, Nickel, Stainless Steel, Platinum, Kovar, and Moly for spot, stitch and continuous hermetic (vacuum-tight) welds.

Looking to get it right the first time?

Articles, Guidelines, News & Media
Adding Value & Insights to Your Journey

Hydrogen Brazing | Wet or Dry

Vacuum Brazing | Active Metal Brazing

Brazing Stainless Steel

Brazing Metal

Brazing Copper

Subscribe Today



Zero SPAM, Zero Ads, and 100% Privacy.